Why Stucco Cracks?

Stucco manufacturers and plastering contractors are both constantly striving to improve stucco. From time to time, however, even stucco that has been manufactured and installed correctly will crack. If you have a stucco crack on your hands, then it’s time to call a Tucson stucco repair professional. But why does stucco cracking happen in the first place?

Fine sand finish or smooth finish textures accentuate cracks in stucco, while heavier textures tend to hide stucco cracks. Although not all cracks are objectionable, cracks in stucco that are acceptable to one person might be unacceptable to another person. Cracking can also occur in stucco regardless of texture.

Cracks that appear within the first 30 days after installation and are larger than 1/16” (the thickness of a penny) can be filled or repaired. Cracks that are patched and reappear, though, could indicate a structural or substrate movement problem, requiring the use of an elastomeric coating. If a crack is visible from more than 10’ away and is a source of leaking, then it should be patched. Patching small hairline cracks (smaller than 1/16”), however, is not recommended. Small cracks will not accept material, and the resulting patch will also detract from the natural beauty of the stucco finish and will serve no useful purpose. In this case, a skim coat of new stucco finish from corner to corner or from control joint to control joint would be the correct way to repair the stucco cracks and avoid the perceptible patch look.

Plaster cracks form when a stronger force exceeds the restraint capacity of the stucco system. Cracks are the result of stress-related energy. The UBC and ASTM do not call for a required hardness (PSI) for Portland Cement Plaster. Minor cracking at the corners of doors and windows and other stress points is reasonable and should be anticipated.

Old Pueblo Stucco team at work

Shrinkage Cracks

These are the most common type of cracks in stucco, typically appearing as thin, hairline fractures. They occur as the stucco cures and dries, causing slight shrinkage. Smooth finishes show these more prominently because there's no texture to disguise them.

Old Pueblo Stucco team at work

Structural Cracks

These are more serious cracks that often follow a pattern and may indicate underlying structural issues. They're usually wider than hairline cracks and may grow over time if not addressed.

Examples of transferred stresses

Smooth trowel finishes are particularly susceptible to showing cracks because they lack the texture that helps disguise minor stress fractures. Here are the most common sources of stress that can lead to cracking:

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